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If a repair substantially affects an aircraft's operation in flight, what is required before carrying passengers?

  1. It must be inspected by a maintenance technician

  2. It must be test flown by an appropriately rated pilot

  3. A full safety assessment must be conducted

  4. A certification by the owner is sufficient

The correct answer is: It must be test flown by an appropriately rated pilot

When a repair substantially affects an aircraft's operation in flight, it is essential that the aircraft undergoes a test flight by an appropriately rated pilot before carrying passengers. This is to ensure that the repairs have been properly executed and that the aircraft is safe and functional for flight operations. The test flight allows the pilot to assess the aircraft's performance and handling characteristics after the repair, verifying that everything is operating as intended. This procedure is crucial because it checks the effects of the repairs on the aircraft's systems, ensuring that any modifications or fixes do not compromise safety or operational integrity. Safety is of paramount importance in aviation, and a test flight provides real-world data on the aircraft's behavior following significant repairs, ensuring that it meets all flight safety standards. While inspections by maintenance technicians, safety assessments, and owner certifications are important aspects of aircraft maintenance and safety, they do not replace the necessity of an actual flight evaluation performed by a qualified pilot to confirm the aircraft's readiness for passenger transport.